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Game da Bushewar Yanke

1. Menene fasahar yanke bushewa
Tare da haɓaka wayar da kan muhalli na duniya da kuma ƙara tsauraran buƙatun dokoki da ka'idoji na kare muhalli, mummunan tasirin Yanke ruwa akan muhalli yana ƙara fitowa fili.A cewar kididdigar, shekaru 20 bayan haka, farashin Yanke ruwa zai zama ƙasa da 3. % na farashin kayan aikin.A halin yanzu, a cikin manyan masana'antun samar da kayayyaki, farashin Yanke samar da ruwa, kiyayewa da sake amfani da su tare za su lissafta 13% -17% na farashin masana'anta na kayan aikin, yayin da farashin yankan kayan aikin kawai ya kai 2% -5% ,.Kimanin kashi 22% na jimlar kuɗin da ke da alaƙa da Yankan ruwa shine farashin Yanke ruwan magani.Yanke bushewa nau'in injina ne da ake amfani da shi don kare muhalli da rage farashi ba tare da amfani da Yankan ruwa a hankali ba kuma ba tare da sanyaya ba.
Yanke bushewa ba kawai don dakatar da yin amfani da ruwa mai yankan ba, amma don tabbatar da inganci mai kyau, babban ingancin samfurin, ƙarfin kayan aiki mai ƙarfi da amincin tsarin yankewa yayin da yake tsayawa ta yin amfani da ruwa mai yankan, wanda ke buƙatar yin amfani da kayan aikin yankan tare da aiki mai kyau. kayan taimako sun maye gurbin aikin Yanke ruwa a yankan gargajiya don cimma yanke bushewa na gaske.2.Halayen fasahar yanke bushewa
① Chips ɗin suna da tsabta, ba tare da gurɓatawa ba, kuma suna da sauƙin sake yin amfani da su da zubar da su. na'urar rabuwa tsakanin Yanke ruwa da kwakwalwan kwamfuta da makamantan kayan lantarki an bar su.Kayan aikin injin yana da ƙarfi a cikin tsari kuma yana mamaye ƙasa kaɗan.④ Ba zai haifar da gurɓataccen muhalli ba.
3. Game da yankan kayan aikin
① Kayan aiki zai sami kyakkyawan juriya na zafin jiki kuma yana iya aiki ba tare da Yanke ruwa ba.Sabbin allurai masu ƙarfi, yumbura polycrystalline, da kayan CBN sune abubuwan da aka fi so don kayan aikin yanke bushe. ta tsarin kayan aikin cire guntu mai kyau don rage tarin zafi.
4. Kayan kayan aiki
Rubutun kayan shafa yana aiki kamar shingen thermal saboda yana da ƙarancin ƙarancin zafin jiki fiye da kayan aikin kayan aiki da kayan aiki.Sabili da haka, waɗannan kayan aikin suna ɗaukar ƙarancin zafi kuma suna iya jure yanayin zafi mafi girma.Ko a cikin juyawa ko milling, kayan aikin da aka rufe suna ba da izini mafi girma yankan sigogi ba tare da rage yawan kayan aiki ba.Thinner kayan aiki suna da mafi kyawun aiki a ƙarƙashin canje-canjen zafin jiki a lokacin yanke tasiri idan aka kwatanta da ƙananan sutura.Wannan shi ne saboda ƙananan sutura suna da ƙananan damuwa kuma ba su da sauƙi ga fashewa.Yanke bushewa na iya tsawaita rayuwar kayan aiki har zuwa 40%, wanda shine dalilin da ya sa ake yawan amfani da suturar jiki don ɗaukar kayan aikin madauwari da abin sakawa.
CermetCermets na iya jure yanayin zafi mafi girma fiye da na al'ada wuya gami, amma sun rasa tasirin juriya na gami da ƙarfi, ƙarfi yayin matsakaici zuwa mashin nauyi, da ƙarfi yayin ƙarancin saurin gudu da ƙimar abinci.Duk da haka, yana da mafi alhẽri high-zazzabi da kuma sa juriya a karkashin high-gudun bushe sabon, dogon duration, kuma mafi surface gama na sarrafa workpiece.Lokacin da aka yi amfani da shi don sarrafa abubuwa masu laushi da danko, yana kuma da kyakkyawan juriya ga ginin guntu da ingancin saman.Cermets sun fi kula da danniya da ke haifar da karyewa da ciyarwa idan aka kwatanta da waɗanda ba a rufe su ba tare da ingantattun sutura.Saboda haka, shi ne mafi kyau a yi amfani da highprecision workpieces da ci gaba da yankan yanayi tare da high surface quality.
tukwane
Ƙarfafawa, mai iya aiki a babban saurin yankewa kuma yana daɗe na dogon lokaci.Tsaftataccen alumina na iya jure yanayin zafi sosai, amma ƙarfinsa da taurinsa suna da ƙasa sosai.Idan yanayin aiki ba shi da kyau, yana da sauƙin karya.Ƙara cakuda alumina ko titanium nitride na iya rage jin daɗin yumbu don karyewa, haɓaka taurinsu, da haɓaka juriyar tasirin su.
CBN kayan aikiCBN kayan aiki ne mai wuyar gaske, wanda ya fi dacewa da kayan aikin injin tare da taurin sama da HRC48.Yana da kyau kwarai high zafin jiki taurin - har zuwa 2000 ℃, ko da yake yana da mafi girma tasiri ƙarfi da rushe juriya fiye da yumbu wuka.

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CBN yana da ƙarancin wutar lantarki da ƙarfin matsawa, kuma yana iya jure zafin yankan da ake samu ta hanyar saurin yankewa da kuma kusurwar rake mara kyau.Saboda yawan zafin jiki a cikin yanki na yankan, kayan aiki yana yin laushi, wanda ke taimakawa wajen samar da kwakwalwan kwamfuta.
Dangane da busassun kayan aiki masu tauri, ana amfani da kayan aikin CBN don maye gurbin hanyoyin niƙa saboda iyawarsu na cimma daidaito mai kyau da gamawa.Kayan aikin CBN da kayan aikin yumbu sun dace da taurin juyi da niƙa mai sauri.
OPT high qualityCBN saka
PCD kayan aikin
Misali,PCD shigar,PCD milling abun yanka,PCD reamer.
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Polycrystalline lu'u-lu'u, a matsayin kayan aikin yanke mafi wuya, yana da juriya.Walda PCD yanka a kan wuya gami ruwan wukake na iya ƙara ƙarfi da tasiri juriya, kuma su kayan aiki rayuwa ne 100 sau 100 na wuya gami ruwan wukake.
Koyaya, kusancin PCD don baƙin ƙarfe a cikin Ferrous yana sa irin wannan kayan aikin zai iya sarrafa kayan da ba na ƙarfe ba ne kawai.Bugu da kari, PCD ba zai iya jure high yanayin zafi a cikin yankan yankin wuce 600 ℃, sabili da haka, ba zai iya yanke kayan da high tauri da ductility.
Kayan aikin PCD sun dace musamman don sarrafa karafan da ba na ƙarfe ba, musamman maɗaukakin siliki na aluminium tare da gogayya mai ƙarfi.Amfani da kaifi yankan gefuna da manyan kusurwoyi rake don ingantaccen yanke waɗannan kayan, rage girman matsa lamba da haɓaka guntu.


Lokacin aikawa: Juni-09-2023